Custom Metal Tanks Steam-Water Separators for Steam System Condensate Separation
Custom Metal Tanks for Steam Systems
,Steam-Water Separators for Condensate
,Condensate Separation Metal Tanks
Custom Metal Tanks Steam-Water Separators for Steam System Condensate Separation
This cyclone-type steam-water separator features a welded stainless steel tank structure. The main body consists of a vertical cylindrical tank equipped with an elliptical head and lifting lugs at the top, with flanged inlet and outlet ports on the sides. The tank bottom is suspended by four round tubular supports, each with a square base plate welded to its bottom to provide stable support; a small round tube connected to a circular flange at the tank bottom serves as a suspended drain port.
Technical Specifications
| Material Types | Carbon Steel / Stainless Steel / Aluminium / Iron, etc. |
| Fabrication Method | Laser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc. |
| Surface Treatment | Wire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc. |
| Cutting Precision | ±0.1 mm (±0.004 in) |
| Bending Range | 0.3-10 mm (0.012 - 0.394 in) |
| Pressure Tonnage Range | 35T - 150T |
| Pipe Bending Diameter Range | 6-200 mm (0.236 - 7.87 in) |
| Acceptable Drawing Formats | PDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm) |
| Production Support | Prototype to Mass Production |
Uses
Suitable for steam-water separation and condensate drainage in industrial steam piping, heat exchange equipment, and gas-liquid processing systems.
One-Stop Sheet Metal Solutions, From Concept to Production
- Product Development Support
We help turn product concepts into manufacturable products. - DFM Cost Optimization
We reduce production costs through design and process optimization. - Consistent Quality Control
We maintain consistent dimensions and quality from prototyping through mass production. - Multi-Process Integration
We minimize communication overhead associated with working with multiple suppliers. - Flexible Production Capacity
We accommodate both small-batch pilot production and mass production needs. - Dedicated Project Management
We provide end-to-end project management and rapid communication and response.
FAQ
Q1: Why are the four round support tubes installed off the ground?
A1: To provide clearance at the bottom, prevent the tank from coming into direct contact with the foundation, and facilitate piping installation.
Q2: What is the primary purpose of the circular flange connection at the bottom of the tank?
A2: It serves as a drain connection for removing condensate from the tank; the flange design facilitates the connection of external piping and valves.
Q3: What is the function of the lifting lugs at the top?
A3: They are used for lifting and handling, enabling the separator to be moved and positioned using lifting equipment.
Q4: How can pressure cycle fatigue cracks be prevented in welded gas storage tanks?
A4: Segmented welding control combined with a stress-relief structure optimizes the heat-affected zone of the weld and alleviates fatigue stress concentration.
Q5: How can localized bulging and deformation of the tank be prevented during high-pressure inflation and deflation?
A5: Optimize the cylinder wall thickness and add reinforcing rings in high-stress areas to balance pressure and distribute stress evenly.
Q6: How can safety margins be ensured for air storage tanks under overpressure conditions?
A6: Incorporate structural safety margins and optimize pressure relief channels to maintain tank integrity and reduce the risk of rupture.
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