Custom Metal Tank Shell-and-Tube Heat Exchangers for Heating and Cooling Liquids
custom metal tank heat exchangers
,shell-and-tube heat exchangers for liquids
,heating and cooling liquid exchangers
Custom Metal Tank Shell-and-Tube Heat Exchangers for Heating and Cooling Liquids
This shell-and-tube heat exchanger features a cylindrical shell structure with flanged end caps at both ends, creating a stable heat transfer channel inside. The exterior of the unit is equipped with multiple pipe connection ports, and pipe connections and disassembly are facilitated through a flanged design. The entire unit employs a welded and assembled metal construction, with a smooth surface on the cylinder and a curved head design at the ends, as well as a support structure at the bottom.
Technical Specifications
| Material Types | Carbon Steel / Stainless Steel / Aluminium / Iron, etc. |
| Fabrication Method | Laser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc. |
| Surface Treatment | Wire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc. |
| Cutting Precision | ±0.1 mm (±0.004 in) |
| Bending Range | 0.3-10 mm (0.012 - 0.394 in) |
| Pressure Tonnage Range | 35T - 150T |
| Pipe Bending Diameter Range | 6-200 mm (0.236 - 7.87 in) |
| Acceptable Drawing Formats | PDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm) |
| Production Support | Prototype to Mass Production |
Uses
Suitable for chemical production, food processing, pharmaceutical manufacturing, industrial fluid handling, energy equipment, and other industrial systems requiring continuous heat exchange.
One-Stop Sheet Metal Solutions, From Concept to Production
- Product Development Support
We help turn product concepts into manufacturable products. - DFM Cost Optimization
We reduce production costs through design and process optimization. - Consistent Quality Control
We maintain consistent dimensions and quality from prototyping through mass production. - Multi-Process Integration
We minimize communication overhead associated with working with multiple suppliers. - Flexible Production Capacity
We accommodate both small-batch pilot production and mass production needs. - Dedicated Project Management
We provide end-to-end project management and rapid communication and response.
FAQ
Q1: Are the end caps of a shell-and-tube heat exchanger removable?
A1: The flanged end caps are removable, facilitating inspection and maintenance of the internal heat exchange components.
Q2: What types of media are suitable for a shell-and-tube heat exchanger?
A2: It is suitable for heat exchange involving fluids such as liquids and gases; structural parameters can be customized according to the medium.
Q3: How does the shell-and-tube heat exchanger facilitate cleaning and maintenance?
A3: The flanged design features removable end caps, making it easy to inspect and clean the heat transfer channels.
Q4: How can pressure cycle fatigue cracks be prevented in welded gas storage tanks?
A4: Segmented welding control combined with a stress-relief structure optimizes the heat-affected zone of the weld and alleviates fatigue stress concentration.
Q5: How can localized bulging and deformation of the tank be prevented during high-pressure inflation and deflation?
A5: Optimize the cylinder wall thickness and add reinforcing rings in high-stress areas to balance pressure and distribute stress evenly.
Q6: How can safety margins be ensured for air storage tanks under overpressure conditions?
A6: Incorporate structural safety margins and optimize pressure relief channels to maintain tank integrity and reduce the risk of rupture.
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