Compressed Air Storage Custom Metal Tank with Mounting Brackets
Compressed Air Storage Metal Tank
,Metal Tank with Mounting Brackets
,Cylindrical Custom Metal Tank
Custom Air Tank with Mounting Brackets for Compressed Air Storage
This air compressor air tank features a standard cylindrical structure with a double-arc head design, providing excellent pressure uniformity and structural stability. Three female threaded ports are evenly spaced across the top of the cylinder, which can be used for system air intake, branching, and auxiliary function expansion; the end faces of the heads are equipped with separate threaded drain ports to facilitate condensate drainage and system maintenance. The bottom is equipped with two vertical support structures and features elongated adjustment slots to enhance flexibility during installation and alignment.
Technical Specifications
| Material Types | Carbon Steel / Stainless Steel / Aluminium / Iron, etc. |
| Fabrication Method | Laser Cutting / Metal Bending / Tube Bending / Stamping / Machining / Welding / Riveting, etc. |
| Surface Treatment | Wire Drawing / Surface Grinding / Polishing / Electroplating / Anodising / Powder Coating / Baking Finish / High-temperature Coating / Sand Blasting / Enamelling / Pickling & Passivation, etc. |
| Cutting Precision | ±0.1 mm (±0.004 in) |
| Bending Range | 0.3-10 mm (0.012 - 0.394 in) |
| Pressure Tonnage Range | 35T - 150T |
| Pipe Bending Diameter Range | 6-200 mm (0.236 - 7.87 in) |
| Acceptable Drawing Formats | PDF / DWG / DXF / STEP (.step/.stp) / IGES (.iges/.igs) / SolidWorks files (.sldprt/.sldasm) |
| Production Support | Prototype to Mass Production |
Uses
Suitable for air compression systems, equipment air distribution systems, production line air supply systems, and compressed air applications requiring condensate management.
One-Stop Sheet Metal Solutions, From Concept to Production
- Product Development Support
We help turn product concepts into manufacturable products. - DFM Cost Optimization
We reduce production costs through design and process optimization. - Consistent Quality Control
We maintain consistent dimensions and quality from prototyping through mass production. - Multi-Process Integration
We minimize communication overhead associated with working with multiple suppliers. - Flexible Production Capacity
We accommodate both small-batch pilot production and mass production needs. - Dedicated Project Management
We provide end-to-end project management and rapid communication and response.
FAQ
Q1: How do the multiple ports at the top prevent uneven airflow and pressure fluctuations?
A: By optimizing the spacing between ports and the internal airflow channels, we ensure even gas diffusion and mitigate localized high flow velocities.
Q2: What are the advantages of locating the drain port on the head?
A: It avoids the high-pressure zone of the cylinder, reduces structural impact, and allows for more efficient drainage.
Q3: What is the purpose of the long slots in the support brackets?
A: To compensate for installation misalignment and improve installation tolerance.
Q4: How can pressure cycle fatigue cracks be prevented in welded gas storage tanks?
A4: Segmented welding control combined with a stress-relief structure optimizes the heat-affected zone of the weld and alleviates fatigue stress concentration.
Q5: How can localized bulging and deformation of the tank be prevented during high-pressure inflation and deflation?
A5: Optimize the cylinder wall thickness and add reinforcing rings in high-stress areas to balance pressure and distribute stress evenly.
Q6: How can safety margins be ensured for air storage tanks under overpressure conditions?
A6: Incorporate structural safety margins and optimize pressure relief channels to maintain tank integrity and reduce the risk of rupture.
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